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Broken Amplifier Help

Broken Amplifier Help

toxo
Posting Freak
4,843
18-11-2019, 08:54 AM
#1
I fitted some old amps in my car today. I have a 4 channel amp and a 2 channel amp. The 4 channel amp was to run the speakers, and it has a low-pass preout which I ran to the inputs on the 2 channel amp. The 2 channel would then run a dual voice coil sub. When I fired it all up for the first time it worked great, but as soon as I shut/slammed the bootlid I started getting mad hum from the sub, which built and built louder and louder, so I switched off, checked my wiring to see if anything had come loose, and switched on again. Same problem. I took the 4 channel amp out of the equasion and ran the output from the stereo to the 2 channel amp, which works fine. I did some more testing with just the 4ch amp and the sub, and found that I get the same building hum (which I think is DC voltage, but I didn't have my meter so I don't know if it's 12VDC or internal rail voltage). I get it from any of the 4 speaker outputs and it's obviously outputting it down the preout to thw downstream amp as well, so I've narrowed the fault down to the input stage of the 4ch amp.

I have previously replaced the transistors in the power stage in this amp (4 or 5 years ago I expect) but as the fault seems to lie with the input stage I'm not sure where to start. All the transistors test OK, there's no obvious shorts (it doesn't blow any fuses). The amp is a Soundstream USA 364 and I can't find a schematic for it anywhere.

Does anyone have any suggestions to help me find the fault?
Edited 29-12-2012, 06:29 PM by toxo.
toxo
18-11-2019, 08:54 AM #1

I fitted some old amps in my car today. I have a 4 channel amp and a 2 channel amp. The 4 channel amp was to run the speakers, and it has a low-pass preout which I ran to the inputs on the 2 channel amp. The 2 channel would then run a dual voice coil sub. When I fired it all up for the first time it worked great, but as soon as I shut/slammed the bootlid I started getting mad hum from the sub, which built and built louder and louder, so I switched off, checked my wiring to see if anything had come loose, and switched on again. Same problem. I took the 4 channel amp out of the equasion and ran the output from the stereo to the 2 channel amp, which works fine. I did some more testing with just the 4ch amp and the sub, and found that I get the same building hum (which I think is DC voltage, but I didn't have my meter so I don't know if it's 12VDC or internal rail voltage). I get it from any of the 4 speaker outputs and it's obviously outputting it down the preout to thw downstream amp as well, so I've narrowed the fault down to the input stage of the 4ch amp.

I have previously replaced the transistors in the power stage in this amp (4 or 5 years ago I expect) but as the fault seems to lie with the input stage I'm not sure where to start. All the transistors test OK, there's no obvious shorts (it doesn't blow any fuses). The amp is a Soundstream USA 364 and I can't find a schematic for it anywhere.

Does anyone have any suggestions to help me find the fault?

Sparkystav
Administrator
14,683
18-11-2019, 11:12 AM
#2
Amps are cheap on eBay? That's the only tip I could give.

OutlawJapClub Admin Team
Sparkystav
18-11-2019, 11:12 AM #2

Amps are cheap on eBay? That's the only tip I could give.


OutlawJapClub Admin Team

toxo
Posting Freak
4,843
18-11-2019, 11:26 AM
#3
Ones like this aren't...
toxo
18-11-2019, 11:26 AM #3

Ones like this aren't...

Rabster
Posting Freak
10,234
18-11-2019, 01:11 PM
#4
double check the solder joints on the inputs as i had an amp that did similar to what you are saying and was down to a cracked joint, re soldered it and it worked fine for years



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Rabster
18-11-2019, 01:11 PM #4

double check the solder joints on the inputs as i had an amp that did similar to what you are saying and was down to a cracked joint, re soldered it and it worked fine for years




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toxo
Posting Freak
4,843
22-01-2020, 01:39 PM
#5
You weren't far off Rabs... it took me a while but it turns out it's the microswitches. It's a 4 channel amp, and you can set it so that 1/2 and 3/4 have separate inputs, or all 4 channels share ch1/2 inputs. The switch for that is knackered, if you tap it it grounds out. There's also a 45hz boost switch for the low pass out which does the same, and the hpf/full range/lpf switch is knackered too! They are good quality microswitches with a ball bearing in so it must just be age - the soldering's fine.

[Image: IMG_20130215_141224.jpg]

I knew there was a guy on eBay who used to work for Soundstream, he sells loads of spare parts, so I asked him about switches. A few photos later and $12 including delivery and I have 15 switches (5 of each type)! I was just going to hit up RS or Farnell but I don't know what the switches do internally, one of the 3 way ones has 14 pins! So best to play it safe and get them from the states.

Going to get my soldering on tomorrow night and hopefully it should be sorted. I've not used channels 1 and 2 yet (not for a long time anyway) so the switches on there might be knackered too, and I have another SS amp which I think might be suffering the same.

Oh if you were wondering why the PCB has red and white stripes, the PCB in the USA model amps are all done out like the american flag.
Edited 04-03-2013, 11:28 PM by toxo.
toxo
22-01-2020, 01:39 PM #5

You weren't far off Rabs... it took me a while but it turns out it's the microswitches. It's a 4 channel amp, and you can set it so that 1/2 and 3/4 have separate inputs, or all 4 channels share ch1/2 inputs. The switch for that is knackered, if you tap it it grounds out. There's also a 45hz boost switch for the low pass out which does the same, and the hpf/full range/lpf switch is knackered too! They are good quality microswitches with a ball bearing in so it must just be age - the soldering's fine.

[Image: IMG_20130215_141224.jpg]

I knew there was a guy on eBay who used to work for Soundstream, he sells loads of spare parts, so I asked him about switches. A few photos later and $12 including delivery and I have 15 switches (5 of each type)! I was just going to hit up RS or Farnell but I don't know what the switches do internally, one of the 3 way ones has 14 pins! So best to play it safe and get them from the states.

Going to get my soldering on tomorrow night and hopefully it should be sorted. I've not used channels 1 and 2 yet (not for a long time anyway) so the switches on there might be knackered too, and I have another SS amp which I think might be suffering the same.

Oh if you were wondering why the PCB has red and white stripes, the PCB in the USA model amps are all done out like the american flag.

Sparkystav
Administrator
14,683
23-01-2020, 01:10 AM
#6
nice bit of fault finding! glad you figured it out

OutlawJapClub Admin Team
Sparkystav
23-01-2020, 01:10 AM #6

nice bit of fault finding! glad you figured it out


OutlawJapClub Admin Team

Rabster
Posting Freak
10,234
23-01-2020, 02:15 AM
#7
Glad you found it the broken switch or even a hairline fracture cause the most headaches as you have found

At least you have spares now lol



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Rabster
23-01-2020, 02:15 AM #7

Glad you found it the broken switch or even a hairline fracture cause the most headaches as you have found

At least you have spares now lol




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toxo
Posting Freak
4,843
24-01-2020, 12:37 AM
#8
Having done all that and thrown it back in the car, it turns out it's the bass boost circuit that's broken. Now it has fully functioning switches, turning that on creates the voltage loop I had before. But I don't need it on, so problem solved :lol:

Now the car has a sound system of a suitable age!

[Image: IMG_20130306_084905.jpg]

(Yes I know the power leads look shite, I was keen to keep power and audio runs separate.)
toxo
24-01-2020, 12:37 AM #8

Having done all that and thrown it back in the car, it turns out it's the bass boost circuit that's broken. Now it has fully functioning switches, turning that on creates the voltage loop I had before. But I don't need it on, so problem solved :lol:

Now the car has a sound system of a suitable age!

[Image: IMG_20130306_084905.jpg]

(Yes I know the power leads look shite, I was keen to keep power and audio runs separate.)

Rabster
Posting Freak
10,234
24-01-2020, 10:51 AM
#9
At least it's in lol



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Rabster
24-01-2020, 10:51 AM #9

At least it's in lol




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