JapCarForum Car Manufacturers Lexus/Toyota IS200 / IS300 / SPORTCROSS / Altezza well thought i would have an easy day......how wrong was i

well thought i would have an easy day......how wrong was i

well thought i would have an easy day......how wrong was i

Pages (2): 1 2 Next
ormi
Posting Freak
3,006
04-05-2017, 11:47 AM
#1
well got in to work and the boss handed me a set of keys to a 58plate corolla verso 2.2.....brought it in and checked it over time to strip the engine out it needs a head gasket.........
well their is a problem with the gaskets and the coolant its the wrong coating on the gasket the pink coolant removes this and well it starts to shift about..
removed the engine removed the inlet manifold,exhaust manifold and turbo then removed the head........car req an engine the gasket has been moving about so much it has caused indenting in the head and the block!!!!
[Image: p1406101732.jpg]
[Image: p1406101739.jpg]
[Image: p140610173901.jpg]
[Image: p140610173902.jpg]
[Image: p1406101740.jpg]
let the nightmare begin..
Edited 15-06-2010, 09:27 PM by ormi.

[Image: ormiedit1-2.jpg]
TTE supercharger,pr0lex manifold,hks fcd,larger intercooler,apexi induction kit,silicone hose kit,IK22's,polished engine parts,TTE front bumper mod'd for intercooler,TRD side skirts,TRD rear lip,JDM headlights and fogs,10k hid headlights 8k full beam,L8XSS p/plate,fog/brake/light conversion,18"fox rs's,lowered 90mm(f)100mm®,moleys under bars,yellow trd anti rollbars,full stainless exhaust,carbon fiber intake plus so much more
ormi
04-05-2017, 11:47 AM #1

well got in to work and the boss handed me a set of keys to a 58plate corolla verso 2.2.....brought it in and checked it over time to strip the engine out it needs a head gasket.........
well their is a problem with the gaskets and the coolant its the wrong coating on the gasket the pink coolant removes this and well it starts to shift about..
removed the engine removed the inlet manifold,exhaust manifold and turbo then removed the head........car req an engine the gasket has been moving about so much it has caused indenting in the head and the block!!!!
[Image: p1406101732.jpg]
[Image: p1406101739.jpg]
[Image: p140610173901.jpg]
[Image: p140610173902.jpg]
[Image: p1406101740.jpg]
let the nightmare begin..


[Image: ormiedit1-2.jpg]
TTE supercharger,pr0lex manifold,hks fcd,larger intercooler,apexi induction kit,silicone hose kit,IK22's,polished engine parts,TTE front bumper mod'd for intercooler,TRD side skirts,TRD rear lip,JDM headlights and fogs,10k hid headlights 8k full beam,L8XSS p/plate,fog/brake/light conversion,18"fox rs's,lowered 90mm(f)100mm®,moleys under bars,yellow trd anti rollbars,full stainless exhaust,carbon fiber intake plus so much more

Chri5
Posting Freak
1,894
04-05-2017, 11:52 AM
#2
Is this a common fault with them mate???
Chri5
04-05-2017, 11:52 AM #2

Is this a common fault with them mate???

russelllinn
Posting Freak
1,034
04-05-2017, 11:52 AM
#3
:ohmy: looks like fun that should keep you busy!! I say its been coming though been far too busy on your own car :wink: :laugh:

[Image: AliceTrack-1.jpg]

Have a look at my Scooby project thread here

My garage

Subaru
russelllinn
04-05-2017, 11:52 AM #3

:ohmy: looks like fun that should keep you busy!! I say its been coming though been far too busy on your own car :wink: :laugh:


[Image: AliceTrack-1.jpg]

Have a look at my Scooby project thread here

My garage

Subaru

ormi
Posting Freak
3,006
04-05-2017, 11:55 AM
#4
Chri5 Is this a common fault with them mate???

yes mate all 2.2's could suffer with this.....
na not too long mate took me 3 hours to get it that far

[Image: ormiedit1-2.jpg]
TTE supercharger,pr0lex manifold,hks fcd,larger intercooler,apexi induction kit,silicone hose kit,IK22's,polished engine parts,TTE front bumper mod'd for intercooler,TRD side skirts,TRD rear lip,JDM headlights and fogs,10k hid headlights 8k full beam,L8XSS p/plate,fog/brake/light conversion,18"fox rs's,lowered 90mm(f)100mm®,moleys under bars,yellow trd anti rollbars,full stainless exhaust,carbon fiber intake plus so much more
ormi
04-05-2017, 11:55 AM #4

Chri5 Is this a common fault with them mate???

yes mate all 2.2's could suffer with this.....
na not too long mate took me 3 hours to get it that far


[Image: ormiedit1-2.jpg]
TTE supercharger,pr0lex manifold,hks fcd,larger intercooler,apexi induction kit,silicone hose kit,IK22's,polished engine parts,TTE front bumper mod'd for intercooler,TRD side skirts,TRD rear lip,JDM headlights and fogs,10k hid headlights 8k full beam,L8XSS p/plate,fog/brake/light conversion,18"fox rs's,lowered 90mm(f)100mm®,moleys under bars,yellow trd anti rollbars,full stainless exhaust,carbon fiber intake plus so much more

Moley
Posting Freak
6,230
04-05-2017, 11:58 AM
#5
Not like you mate to work on customers cars is it LOL

So when will this job be finished and is it warranty work

Lexus IS200 Mods--TTE Supercharger, Tein Superstreet Coilovers & EDFC, 6000K HID Lights, HKS Silent High Power Exhaust, DBA Front Discs, Kenwood DNX9240 Head Unit, 19" Rims, TRD Kit, FIGS Bonnet Struts, Greddy Pillar Pod & Defi Gauges, TTE Red ARBS . And Been To WIM twice
Moley
04-05-2017, 11:58 AM #5

Not like you mate to work on customers cars is it LOL

So when will this job be finished and is it warranty work


Lexus IS200 Mods--TTE Supercharger, Tein Superstreet Coilovers & EDFC, 6000K HID Lights, HKS Silent High Power Exhaust, DBA Front Discs, Kenwood DNX9240 Head Unit, 19" Rims, TRD Kit, FIGS Bonnet Struts, Greddy Pillar Pod & Defi Gauges, TTE Red ARBS . And Been To WIM twice

ormi
Posting Freak
3,006
04-05-2017, 01:01 PM
#6
prob get the short block and a bare head on thurs and will be finished approx thurs at 3... swapping over and lapping all the valves takes the longest......
the 2.2's suffer from burning oil aswell which involves a strip and rebuild...........
the warranty on the engine has been extended too 100,000 miles............
a lot of the 2.2,s might suffer......
auris,avensis,rav4....
its a 24 hour job...........

[Image: ormiedit1-2.jpg]
TTE supercharger,pr0lex manifold,hks fcd,larger intercooler,apexi induction kit,silicone hose kit,IK22's,polished engine parts,TTE front bumper mod'd for intercooler,TRD side skirts,TRD rear lip,JDM headlights and fogs,10k hid headlights 8k full beam,L8XSS p/plate,fog/brake/light conversion,18"fox rs's,lowered 90mm(f)100mm®,moleys under bars,yellow trd anti rollbars,full stainless exhaust,carbon fiber intake plus so much more
ormi
04-05-2017, 01:01 PM #6

prob get the short block and a bare head on thurs and will be finished approx thurs at 3... swapping over and lapping all the valves takes the longest......
the 2.2's suffer from burning oil aswell which involves a strip and rebuild...........
the warranty on the engine has been extended too 100,000 miles............
a lot of the 2.2,s might suffer......
auris,avensis,rav4....
its a 24 hour job...........


[Image: ormiedit1-2.jpg]
TTE supercharger,pr0lex manifold,hks fcd,larger intercooler,apexi induction kit,silicone hose kit,IK22's,polished engine parts,TTE front bumper mod'd for intercooler,TRD side skirts,TRD rear lip,JDM headlights and fogs,10k hid headlights 8k full beam,L8XSS p/plate,fog/brake/light conversion,18"fox rs's,lowered 90mm(f)100mm®,moleys under bars,yellow trd anti rollbars,full stainless exhaust,carbon fiber intake plus so much more

SHAHZ
Posting Freak
2,142
04-05-2017, 01:03 PM
#7
Moley Not like you mate to work on customers cars is it LOL

:laugh::laugh::laugh::laugh:.....at least your day will fly being so busy

Tinted Glass-Sports Grill-Debadged-TTE Spoiler-TTE Lowering Springs-PLUK Kazama Exhaust-18" Aero Alloys-K&N Air Filter-Denso Iridium Power Spark Plugs-Quad Tail Light Conversion-6000K HID-X-White High Beam-6 LED Sidelights-Quad LED Boot Light-JDM OEM Smoked Front Fogs-JDM Blue Reverse Bulbs-LS430 Smoked Side Repeaters-6 LED Side Repeaters-Chrome Indicator Bulbs-Alpine HU-Rear Headrest Monitors-PIAA Super Sporza-Fan Washer Jets-Lex Tax Disc Holder-Chrome Gear Knob-2003 Cup Holder-Toyo Proxes T1-R
SHAHZ
04-05-2017, 01:03 PM #7

Moley Not like you mate to work on customers cars is it LOL

:laugh::laugh::laugh::laugh:.....at least your day will fly being so busy


Tinted Glass-Sports Grill-Debadged-TTE Spoiler-TTE Lowering Springs-PLUK Kazama Exhaust-18" Aero Alloys-K&N Air Filter-Denso Iridium Power Spark Plugs-Quad Tail Light Conversion-6000K HID-X-White High Beam-6 LED Sidelights-Quad LED Boot Light-JDM OEM Smoked Front Fogs-JDM Blue Reverse Bulbs-LS430 Smoked Side Repeaters-6 LED Side Repeaters-Chrome Indicator Bulbs-Alpine HU-Rear Headrest Monitors-PIAA Super Sporza-Fan Washer Jets-Lex Tax Disc Holder-Chrome Gear Knob-2003 Cup Holder-Toyo Proxes T1-R

ormi
Posting Freak
3,006
05-05-2017, 09:44 AM
#8
well i got the bare head today so had to strip the old one and clean up the valves and lap them in......
the new head....
[Image: 18798506.jpg]
and the top of the new head...
[Image: 71315049.jpg]
a carboned up valve before a clean.
[Image: 85887437.jpg]
nice clean valve..
[Image: 93297127.jpg]
a clean valve and carboned up valve..
[Image: 48218711.jpg]
valve stem oil seals all fitted..
[Image: 71005952.jpg]
left valve has been lapped right valve not....
[Image: 16451480.jpg]

[Image: ormiedit1-2.jpg]
TTE supercharger,pr0lex manifold,hks fcd,larger intercooler,apexi induction kit,silicone hose kit,IK22's,polished engine parts,TTE front bumper mod'd for intercooler,TRD side skirts,TRD rear lip,JDM headlights and fogs,10k hid headlights 8k full beam,L8XSS p/plate,fog/brake/light conversion,18"fox rs's,lowered 90mm(f)100mm®,moleys under bars,yellow trd anti rollbars,full stainless exhaust,carbon fiber intake plus so much more
ormi
05-05-2017, 09:44 AM #8

well i got the bare head today so had to strip the old one and clean up the valves and lap them in......
the new head....
[Image: 18798506.jpg]
and the top of the new head...
[Image: 71315049.jpg]
a carboned up valve before a clean.
[Image: 85887437.jpg]
nice clean valve..
[Image: 93297127.jpg]
a clean valve and carboned up valve..
[Image: 48218711.jpg]
valve stem oil seals all fitted..
[Image: 71005952.jpg]
left valve has been lapped right valve not....
[Image: 16451480.jpg]


[Image: ormiedit1-2.jpg]
TTE supercharger,pr0lex manifold,hks fcd,larger intercooler,apexi induction kit,silicone hose kit,IK22's,polished engine parts,TTE front bumper mod'd for intercooler,TRD side skirts,TRD rear lip,JDM headlights and fogs,10k hid headlights 8k full beam,L8XSS p/plate,fog/brake/light conversion,18"fox rs's,lowered 90mm(f)100mm®,moleys under bars,yellow trd anti rollbars,full stainless exhaust,carbon fiber intake plus so much more

ormi
Posting Freak
3,006
05-05-2017, 09:52 AM
#9
these fit under the valve spring if you dont the spring will wear through the head!!!
[Image: 72630493.jpg]
valve spring,spring top and collet
[Image: 60522081.jpg]
inlet valves all in place..
[Image: 77071404.jpg]
the side of the head is very sharp..
[Image: 83926344.jpg]
all inlet valves,springs,tops and collets all in place
[Image: 32984783.jpg]
old head,check out the carbon build up..
[Image: p1606101138.jpg]
Edited 16-06-2010, 07:28 PM by ormi.

[Image: ormiedit1-2.jpg]
TTE supercharger,pr0lex manifold,hks fcd,larger intercooler,apexi induction kit,silicone hose kit,IK22's,polished engine parts,TTE front bumper mod'd for intercooler,TRD side skirts,TRD rear lip,JDM headlights and fogs,10k hid headlights 8k full beam,L8XSS p/plate,fog/brake/light conversion,18"fox rs's,lowered 90mm(f)100mm®,moleys under bars,yellow trd anti rollbars,full stainless exhaust,carbon fiber intake plus so much more
ormi
05-05-2017, 09:52 AM #9

these fit under the valve spring if you dont the spring will wear through the head!!!
[Image: 72630493.jpg]
valve spring,spring top and collet
[Image: 60522081.jpg]
inlet valves all in place..
[Image: 77071404.jpg]
the side of the head is very sharp..
[Image: 83926344.jpg]
all inlet valves,springs,tops and collets all in place
[Image: 32984783.jpg]
old head,check out the carbon build up..
[Image: p1606101138.jpg]


[Image: ormiedit1-2.jpg]
TTE supercharger,pr0lex manifold,hks fcd,larger intercooler,apexi induction kit,silicone hose kit,IK22's,polished engine parts,TTE front bumper mod'd for intercooler,TRD side skirts,TRD rear lip,JDM headlights and fogs,10k hid headlights 8k full beam,L8XSS p/plate,fog/brake/light conversion,18"fox rs's,lowered 90mm(f)100mm®,moleys under bars,yellow trd anti rollbars,full stainless exhaust,carbon fiber intake plus so much more

DaveEdin
Posting Freak
5,657
05-05-2017, 09:53 AM
#10
loving the bling Ormi... :lol:
DaveEdin
05-05-2017, 09:53 AM #10

loving the bling Ormi... :lol:

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