JapCarForum Cars, Cars, Cars! Project Cars My Toyota MR2 build thread - 1994 GT-S

My Toyota MR2 build thread - 1994 GT-S

My Toyota MR2 build thread - 1994 GT-S

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Phil01
Posting Freak
2,004
23-04-2018, 12:55 PM
Looking good John, very nice front end:thumbup:
Phil01
23-04-2018, 12:55 PM #591

Looking good John, very nice front end:thumbup:

toxo
Posting Freak
4,843
23-04-2018, 01:05 PM
Cheers Phil Smile It's the same one, but just now it has no cracks in it! Fitted new sidelight clusters too, smartens it up.

So seeing as Dan and I are going to Le Mans on Wednesday I thought it would be a good idea to service the car! Turns out Toyota forgot the oil filter off my last order :Fish: but I'll sort that out on Monday. Today was quite busy:

New ignition coil (Of course it's in a ridiculous place, UNDERNEATH the fusebox)
New sparks and rotor arm (You've seen earlier in the thread how much of a pain that is with the chargecooler in the way)
New front discs, because my old ones were VERY odd, more on that in a minute
Rebuild both front caliper carriers
Fit a 2nd hand passenger side arch liner as my old one worked loose and the tyre rubbed through it. You can see this in my last post in the picture of the bumper support bars the bodyshop made.
Remove all the ICE gear to make way for camping gear

Once I got the ignition coil off, I took it off the bracket to find this:

[Image: ignitorAndBracketBefore.jpg]

The coil grounds through the bracket so it's no good if it's rusty. New coil and bracket cleaned up:

[Image: ignitorAndBracketAfter.jpg]

Now, this is why you never buy cheap brake discs. My front discs had worn down, here is new next to old:

[Image: frontDiscsSideBySide.jpg]

Looks like only a few mm of wear which is fine on brake discs. But they'd developed a severe lip around the inside: (you might have to click the image and open it up big to see what I'm talking about)

[Image: frontDiscLip.jpg]

With the lip on the inside, you can't see it easily and no one ever checks for lips there, normal practice is to check on the outside edge of the disc. The problem is it had done this to my brake pads, which were about 1500 miles old!

[Image: badPadWear.jpg]

This meant that when I thought I still had loads of pad wear left, in fact I had a lot less... fortunately I caught it early. I actually got an MOT advisory for low pad wear on my last set of front pads, and it was upon replacing them that I discovered they were this shape (but more worn!)

Still left to do is an oil change (once I get a filter), fuel filter change, wire up the 2nd SPAL fan and tidy up the boot. Then it generally needs a vacuum and the glass cleaning, and maybe the driver's side window tightening up as it's started rattling.
Edited 06-06-2011, 03:47 PM by toxo.
toxo
23-04-2018, 01:05 PM #592

Cheers Phil Smile It's the same one, but just now it has no cracks in it! Fitted new sidelight clusters too, smartens it up.

So seeing as Dan and I are going to Le Mans on Wednesday I thought it would be a good idea to service the car! Turns out Toyota forgot the oil filter off my last order :Fish: but I'll sort that out on Monday. Today was quite busy:

New ignition coil (Of course it's in a ridiculous place, UNDERNEATH the fusebox)
New sparks and rotor arm (You've seen earlier in the thread how much of a pain that is with the chargecooler in the way)
New front discs, because my old ones were VERY odd, more on that in a minute
Rebuild both front caliper carriers
Fit a 2nd hand passenger side arch liner as my old one worked loose and the tyre rubbed through it. You can see this in my last post in the picture of the bumper support bars the bodyshop made.
Remove all the ICE gear to make way for camping gear

Once I got the ignition coil off, I took it off the bracket to find this:

[Image: ignitorAndBracketBefore.jpg]

The coil grounds through the bracket so it's no good if it's rusty. New coil and bracket cleaned up:

[Image: ignitorAndBracketAfter.jpg]

Now, this is why you never buy cheap brake discs. My front discs had worn down, here is new next to old:

[Image: frontDiscsSideBySide.jpg]

Looks like only a few mm of wear which is fine on brake discs. But they'd developed a severe lip around the inside: (you might have to click the image and open it up big to see what I'm talking about)

[Image: frontDiscLip.jpg]

With the lip on the inside, you can't see it easily and no one ever checks for lips there, normal practice is to check on the outside edge of the disc. The problem is it had done this to my brake pads, which were about 1500 miles old!

[Image: badPadWear.jpg]

This meant that when I thought I still had loads of pad wear left, in fact I had a lot less... fortunately I caught it early. I actually got an MOT advisory for low pad wear on my last set of front pads, and it was upon replacing them that I discovered they were this shape (but more worn!)

Still left to do is an oil change (once I get a filter), fuel filter change, wire up the 2nd SPAL fan and tidy up the boot. Then it generally needs a vacuum and the glass cleaning, and maybe the driver's side window tightening up as it's started rattling.

DaveEdin
Posting Freak
5,657
23-04-2018, 01:17 PM
Looking good John Smile

IS200 Sport - Sold
Mazda 6 MPS - Zoom Zoom!

Modifications
Completed:

Currently 280bhp/295lbft; 3" Meercat custom exhaust; KW Suspension; FMIC; SSP; HPFP; Custom Stainless Steel Dials - for the moment, the only set in the world!! (Till the group buy for MPSOC anyway :lol: )

In Progress:

E-Tuning remap ongoing via Cobb Accessport; Braided brake lines; Stubby aerial; Tinted repeaters and sidelights; 3 Port Boost Control Solenoid; 3" HTP Intake
DaveEdin
23-04-2018, 01:17 PM #593

Looking good John Smile


IS200 Sport - Sold
Mazda 6 MPS - Zoom Zoom!

Modifications
Completed:

Currently 280bhp/295lbft; 3" Meercat custom exhaust; KW Suspension; FMIC; SSP; HPFP; Custom Stainless Steel Dials - for the moment, the only set in the world!! (Till the group buy for MPSOC anyway :lol: )

In Progress:

E-Tuning remap ongoing via Cobb Accessport; Braided brake lines; Stubby aerial; Tinted repeaters and sidelights; 3 Port Boost Control Solenoid; 3" HTP Intake

toxo
Posting Freak
4,843
25-05-2018, 12:31 AM
I'm now just sorting out the little things I've got lying around until the new owner comes to pick the car up.

Yesterday I moved the USB port for the memory stick. It used to be:

[Image: USBBefore.jpg]

Not very tidy.

So I bought a switch blank from Toyota for a whopping £3 and a USB backplate from eBay like this one: http://cgi.ebay.co.uk/290536226511

This has a specific kind of USB wire which has a full USB plug on both ends - most plates like this use a small 10 pin plug for motherboards. Having a USB plug on the end means it will plug straight into the Kenwood.

I unscrewed 1 USB port from the metal plate and trimmed the edges of it slightly (it was a bit too big to fit inside the clips of the switch blank, so a little had to be taken off the edges where the screws are).

Chop drill cut slice file

[Image: USBduring.jpg]

[Image: USBafter.jpg]

And fitted:

[Image: USBfitted.jpg]

The Kenwood kit for doing this is £35+VAT. Go figure.

Off to WIM on Thursday for some new rear tyres :thumbup1:
Edited 06-07-2011, 10:14 AM by toxo.
toxo
25-05-2018, 12:31 AM #594

I'm now just sorting out the little things I've got lying around until the new owner comes to pick the car up.

Yesterday I moved the USB port for the memory stick. It used to be:

[Image: USBBefore.jpg]

Not very tidy.

So I bought a switch blank from Toyota for a whopping £3 and a USB backplate from eBay like this one: http://cgi.ebay.co.uk/290536226511

This has a specific kind of USB wire which has a full USB plug on both ends - most plates like this use a small 10 pin plug for motherboards. Having a USB plug on the end means it will plug straight into the Kenwood.

I unscrewed 1 USB port from the metal plate and trimmed the edges of it slightly (it was a bit too big to fit inside the clips of the switch blank, so a little had to be taken off the edges where the screws are).

Chop drill cut slice file

[Image: USBduring.jpg]

[Image: USBafter.jpg]

And fitted:

[Image: USBfitted.jpg]

The Kenwood kit for doing this is £35+VAT. Go figure.

Off to WIM on Thursday for some new rear tyres :thumbup1:

Moley
Posting Freak
6,230
25-05-2018, 12:37 AM
That is a fantastic idea , I like this :kiltsmilie:

Lexus IS200 Mods--TTE Supercharger, Tein Superstreet Coilovers & EDFC, 6000K HID Lights, HKS Silent High Power Exhaust, DBA Front Discs, Kenwood DNX9240 Head Unit, 19" Rims, TRD Kit, FIGS Bonnet Struts, Greddy Pillar Pod & Defi Gauges, TTE Red ARBS . And Been To WIM twice
Moley
25-05-2018, 12:37 AM #595

That is a fantastic idea , I like this :kiltsmilie:


Lexus IS200 Mods--TTE Supercharger, Tein Superstreet Coilovers & EDFC, 6000K HID Lights, HKS Silent High Power Exhaust, DBA Front Discs, Kenwood DNX9240 Head Unit, 19" Rims, TRD Kit, FIGS Bonnet Struts, Greddy Pillar Pod & Defi Gauges, TTE Red ARBS . And Been To WIM twice

toxo
Posting Freak
4,843
25-05-2018, 12:40 AM
I thought you might :lol: You can have the other USB wire if you want, the eBay backplate came with 2.
Edited 06-07-2011, 10:16 AM by toxo.
toxo
25-05-2018, 12:40 AM #596

I thought you might :lol: You can have the other USB wire if you want, the eBay backplate came with 2.

Moley
Posting Freak
6,230
25-05-2018, 12:47 AM
is it just a normal usb cable ?

Lexus IS200 Mods--TTE Supercharger, Tein Superstreet Coilovers & EDFC, 6000K HID Lights, HKS Silent High Power Exhaust, DBA Front Discs, Kenwood DNX9240 Head Unit, 19" Rims, TRD Kit, FIGS Bonnet Struts, Greddy Pillar Pod & Defi Gauges, TTE Red ARBS . And Been To WIM twice
Moley
25-05-2018, 12:47 AM #597

is it just a normal usb cable ?


Lexus IS200 Mods--TTE Supercharger, Tein Superstreet Coilovers & EDFC, 6000K HID Lights, HKS Silent High Power Exhaust, DBA Front Discs, Kenwood DNX9240 Head Unit, 19" Rims, TRD Kit, FIGS Bonnet Struts, Greddy Pillar Pod & Defi Gauges, TTE Red ARBS . And Been To WIM twice

toxo
Posting Freak
4,843
25-05-2018, 01:01 AM
One end of it is panel/screw mount so you can screw it to something. So no!
toxo
25-05-2018, 01:01 AM #598

One end of it is panel/screw mount so you can screw it to something. So no!

Moley
Posting Freak
6,230
25-05-2018, 01:07 AM
Ok toxo I'll have it if its going spare , I'll give you half the cost to :p

And I could pick it up from you at JAE :wink:

Lexus IS200 Mods--TTE Supercharger, Tein Superstreet Coilovers & EDFC, 6000K HID Lights, HKS Silent High Power Exhaust, DBA Front Discs, Kenwood DNX9240 Head Unit, 19" Rims, TRD Kit, FIGS Bonnet Struts, Greddy Pillar Pod & Defi Gauges, TTE Red ARBS . And Been To WIM twice
Moley
25-05-2018, 01:07 AM #599

Ok toxo I'll have it if its going spare , I'll give you half the cost to :p

And I could pick it up from you at JAE :wink:


Lexus IS200 Mods--TTE Supercharger, Tein Superstreet Coilovers & EDFC, 6000K HID Lights, HKS Silent High Power Exhaust, DBA Front Discs, Kenwood DNX9240 Head Unit, 19" Rims, TRD Kit, FIGS Bonnet Struts, Greddy Pillar Pod & Defi Gauges, TTE Red ARBS . And Been To WIM twice

toxo
Posting Freak
4,843
25-05-2018, 02:22 AM
Do you have any switch blanks, I could get one and fit the USB port to it if you like so all you have to do is clip it in?
toxo
25-05-2018, 02:22 AM #600

Do you have any switch blanks, I could get one and fit the USB port to it if you like so all you have to do is clip it in?

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