JapCarForum Cars, Cars, Cars! General Car Maintenance Question for math boffs - serp belt size

Question for math boffs - serp belt size

Question for math boffs - serp belt size

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jimxms
Posting Freak
2,473
15-07-2018, 05:02 AM
#1
So I'm going from a 2.55" pulley on my supercharger to a 2.25" pulley. The serpentine belt that currently fits great is a 6PK2515 (2515mm) belt.

My basic 'year one' maths tells me that the pulley is 0.30" smaller in diameter, but as the belt only makes contact with half of the pulley, I only need to account for 0.15" difference which is 3.8mm.

Now, the question is if I deduct 3.8mm from the 2151mm belt will that be correct, or do i really need to deduct 7.6mm from the belt length to account for the fact that I need to reduce the circumference by 3.8mm?

Or am I speaking utter twoddle. Someone help!!
jimxms
15-07-2018, 05:02 AM #1

So I'm going from a 2.55" pulley on my supercharger to a 2.25" pulley. The serpentine belt that currently fits great is a 6PK2515 (2515mm) belt.

My basic 'year one' maths tells me that the pulley is 0.30" smaller in diameter, but as the belt only makes contact with half of the pulley, I only need to account for 0.15" difference which is 3.8mm.

Now, the question is if I deduct 3.8mm from the 2151mm belt will that be correct, or do i really need to deduct 7.6mm from the belt length to account for the fact that I need to reduce the circumference by 3.8mm?

Or am I speaking utter twoddle. Someone help!!

Dark Samurai
Posting Freak
4,957
15-07-2018, 05:53 AM
#2
You'll have to keep the 7.6mm belt I think, but what do I know, I only got a B in maths yesterday Smile

Lexus IS300 Sportcross in Platinum Ice.
Click here for garage.

PSN ID: O3107 
Dark Samurai
15-07-2018, 05:53 AM #2

You'll have to keep the 7.6mm belt I think, but what do I know, I only got a B in maths yesterday Smile


Lexus IS300 Sportcross in Platinum Ice.
Click here for garage.

PSN ID: O3107 

jimxms
Posting Freak
2,473
15-07-2018, 06:01 AM
#3
Dark Samurai You'll have to keep the 7.6mm belt I think, but what do I know, I only got a B in maths yesterday Smile

7.6mm belt is a bit small Wink Back to school for you.
jimxms
15-07-2018, 06:01 AM #3

Dark Samurai You'll have to keep the 7.6mm belt I think, but what do I know, I only got a B in maths yesterday Smile

7.6mm belt is a bit small Wink Back to school for you.

Dark Samurai
Posting Freak
4,957
15-07-2018, 06:08 AM
#4
The one that's the 7.6mm you're talking about, not 3.8!!!!!!!!!!!!!!!!!!!!!!!!

Lexus IS300 Sportcross in Platinum Ice.
Click here for garage.

PSN ID: O3107 
Dark Samurai
15-07-2018, 06:08 AM #4

The one that's the 7.6mm you're talking about, not 3.8!!!!!!!!!!!!!!!!!!!!!!!!


Lexus IS300 Sportcross in Platinum Ice.
Click here for garage.

PSN ID: O3107 

sprinter2012
Posting Freak
2,484
15-07-2018, 06:08 AM
#5
Don't take this as gospel, but it makes sense in my head...

You need to work out the circumference of the part of the pulley that the belt will sit on for the old and new pulleys...

Old Pulley Circumference = a
New Pulley Circumference = b

Then half them both, so now you have a/2 and b/2

Then do (a/2)-(b/2) which will tell you how much shorter the belt needs to be :thumbup:
sprinter2012
15-07-2018, 06:08 AM #5

Don't take this as gospel, but it makes sense in my head...

You need to work out the circumference of the part of the pulley that the belt will sit on for the old and new pulleys...

Old Pulley Circumference = a
New Pulley Circumference = b

Then half them both, so now you have a/2 and b/2

Then do (a/2)-(b/2) which will tell you how much shorter the belt needs to be :thumbup:

jimxms
Posting Freak
2,473
15-07-2018, 06:57 AM
#6
So, if the belt makes contact with exactly half of the pulley

a = 64mm (2.55")
b = 57mm (2.25")

a/2 = 32mm
b/2 = 28.5mm

32-28.5 = 3.5mm

That right?

If so, the current belt might work ok if it only needs to be 3.5mm shorter.
jimxms
15-07-2018, 06:57 AM #6

So, if the belt makes contact with exactly half of the pulley

a = 64mm (2.55")
b = 57mm (2.25")

a/2 = 32mm
b/2 = 28.5mm

32-28.5 = 3.5mm

That right?

If so, the current belt might work ok if it only needs to be 3.5mm shorter.

sprinter2012
Posting Freak
2,484
15-07-2018, 07:34 AM
#7
Looks right to me, specially as the figure you had before was 3.8 so it's all in the right area :biggrin:

EDIT: And as you rightly said that's assuming the belt is in contact with exactly half the pulley
Edited 26-08-2011, 05:09 PM by sprinter2012.
sprinter2012
15-07-2018, 07:34 AM #7

Looks right to me, specially as the figure you had before was 3.8 so it's all in the right area :biggrin:

EDIT: And as you rightly said that's assuming the belt is in contact with exactly half the pulley

D.F!ANT
Junior Member
31
17-07-2018, 09:55 AM
#8
:confused1: didn't/couldn't the suppliers provide you with the necessary length?

if it were me, i'd cut the old belt, fit it and measure the gap to get a rough idea, (maybe with a strange assortment of clamps to keep it taught), And then compare that to the Math!
D.F!ANT
17-07-2018, 09:55 AM #8

:confused1: didn't/couldn't the suppliers provide you with the necessary length?

if it were me, i'd cut the old belt, fit it and measure the gap to get a rough idea, (maybe with a strange assortment of clamps to keep it taught), And then compare that to the Math!

Mikey
Senior Member
714
19-07-2018, 05:33 AM
#9
or to save the old belt use a bit of string/shoelace/washing line, anything long enough
Mikey
19-07-2018, 05:33 AM #9

or to save the old belt use a bit of string/shoelace/washing line, anything long enough

jimxms
Posting Freak
2,473
19-07-2018, 05:43 AM
#10
I think the problem with using string/cutting belt is that its going to be quite hard to get the size right when you're going to be fighting with the belt tensioner.

I may just have to buy a few belts _around_ the size I think I'll need and see if I can get the shop I buy them from to agree to me returning the ones that I don't use.
jimxms
19-07-2018, 05:43 AM #10

I think the problem with using string/cutting belt is that its going to be quite hard to get the size right when you're going to be fighting with the belt tensioner.

I may just have to buy a few belts _around_ the size I think I'll need and see if I can get the shop I buy them from to agree to me returning the ones that I don't use.

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