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Dan's Subaru Impreza MY99

Dan's Subaru Impreza MY99

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dan7888
Junior Member
13
12-09-2022, 09:04 AM
#1
Ok so this is my recently purchased Subaru Impreza UK MY99

Previous owners have replaced the top mounted intercooler with the front mount.

Fitted P1 style bodykit including STI rear light clusters and Prodrive PFF7 18" wheels.

Sports cat downpipe and stainless back

also 6 pot brakes front and rear

Engine -
Standard TD04 turbo
Baileys dump valve
Ramair induction kit
dan7888
12-09-2022, 09:04 AM #1

Ok so this is my recently purchased Subaru Impreza UK MY99

Previous owners have replaced the top mounted intercooler with the front mount.

Fitted P1 style bodykit including STI rear light clusters and Prodrive PFF7 18" wheels.

Sports cat downpipe and stainless back

also 6 pot brakes front and rear

Engine -
Standard TD04 turbo
Baileys dump valve
Ramair induction kit

dan7888
Junior Member
13
12-09-2022, 09:21 AM
#2
Engine bay

[Image: IMG_3183%20-%20Copy%20-%20Copy_zpsql1ne6lv.jpg][/IMG]
dan7888
12-09-2022, 09:21 AM #2

Engine bay

[Image: IMG_3183%20-%20Copy%20-%20Copy_zpsql1ne6lv.jpg][/IMG]

dan7888
Junior Member
13
12-09-2022, 09:27 AM
#3
Throttle side and turbo side inter cooler pipe work wrapped and Turbosmart supersonic BOV bracket welded onto pipe.
All clamps replaced and correct reducing silicone pipe fitted at throttle body as the original one was to big and was leaking.
Magnecor HT leads fitted and new plugs.

[Image: IMG_3389%20-%20Copy_zpsw53px4nj.jpg]
dan7888
12-09-2022, 09:27 AM #3

Throttle side and turbo side inter cooler pipe work wrapped and Turbosmart supersonic BOV bracket welded onto pipe.
All clamps replaced and correct reducing silicone pipe fitted at throttle body as the original one was to big and was leaking.
Magnecor HT leads fitted and new plugs.

[Image: IMG_3389%20-%20Copy_zpsw53px4nj.jpg]

dan7888
Junior Member
13
12-09-2022, 09:36 AM
#4
Intake manifold removed!!! was a pain but got there in the end.

[Image: IMG_3408%20-%20Copy_zpspn0gx0zx.jpg]

[Image: IMG_3407%20-%20Copy_zpspbiojp4z.jpg]
dan7888
12-09-2022, 09:36 AM #4

Intake manifold removed!!! was a pain but got there in the end.

[Image: IMG_3408%20-%20Copy_zpspn0gx0zx.jpg]

[Image: IMG_3407%20-%20Copy_zpspbiojp4z.jpg]

dan7888
Junior Member
13
12-09-2022, 09:41 AM
#5
Before I go any further I will post the dyno run I got when I first got car 232bhp Confusedad:

[Image: IMG_3555_zpsyqqild0c.jpg]
dan7888
12-09-2022, 09:41 AM #5

Before I go any further I will post the dyno run I got when I first got car 232bhp Confusedad:

[Image: IMG_3555_zpsyqqild0c.jpg]

dan7888
Junior Member
13
12-09-2022, 09:49 AM
#6
Intake manifold stripped down

[Image: IMG_3416%20-%20Copy_zps3blhgoak.jpg]

Fuel rail and pipework removed

[Image: IMG_3423%20-%20Copy_zpsfpd8hjwf.jpg]

Injector retaining covers removed and the fixings are made from cheese, molegrips were required.

[Image: IMG_3428%20-%20Copy_zpsjzp3iwt7.jpg]

One injector found blocked, didn't put these 440cc's back in managed to source some 555cc side feeds from austrailia.

[Image: IMG_3425%20-%20Copy_zpswlast5fa.jpg]
dan7888
12-09-2022, 09:49 AM #6

Intake manifold stripped down

[Image: IMG_3416%20-%20Copy_zps3blhgoak.jpg]

Fuel rail and pipework removed

[Image: IMG_3423%20-%20Copy_zpsfpd8hjwf.jpg]

Injector retaining covers removed and the fixings are made from cheese, molegrips were required.

[Image: IMG_3428%20-%20Copy_zpsjzp3iwt7.jpg]

One injector found blocked, didn't put these 440cc's back in managed to source some 555cc side feeds from austrailia.

[Image: IMG_3425%20-%20Copy_zpswlast5fa.jpg]

dan7888
Junior Member
13
12-09-2022, 09:57 AM
#7
While intake was out may aswell paint it, if all else fails spray parts in the boot of your old Audi A3 diesel.

[Image: IMG_3417%20-%20Copy_zpskyo16n0g.jpg]

[Image: IMG_3431_zpslpbmuum0.jpg]

Re-dress intake manifold with new turbo inlet pipe an fuel pipework and new 555cc injectors fitted.

[Image: IMG_3495_zpso3iwalt8.jpg]
Edited 24-10-2015, 08:23 PM by dan7888.
dan7888
12-09-2022, 09:57 AM #7

While intake was out may aswell paint it, if all else fails spray parts in the boot of your old Audi A3 diesel.

[Image: IMG_3417%20-%20Copy_zpskyo16n0g.jpg]

[Image: IMG_3431_zpslpbmuum0.jpg]

Re-dress intake manifold with new turbo inlet pipe an fuel pipework and new 555cc injectors fitted.

[Image: IMG_3495_zpso3iwalt8.jpg]

dan7888
Junior Member
13
12-09-2022, 10:06 AM
#8
Turbo to be replaced however removal of downpipe required to clear studs on turbo so sports cat replaced with decat downpipe.
5x turbo housing bolts look horrific but actually came off quite easy, however
2x downpipe bolts under car were moulded to the car.....hacksaw

[Image: IMG_3429_zpsusyugzgb.jpg]

[Image: IMG_3491%20-%20Copy_zpsfdmv1pwf.jpg]

VF34 Turbo fitted

[Image: IMG_3488%20-%20Copy_zps0obyss0t.jpg]
Edited 24-10-2015, 08:24 PM by dan7888.
dan7888
12-09-2022, 10:06 AM #8

Turbo to be replaced however removal of downpipe required to clear studs on turbo so sports cat replaced with decat downpipe.
5x turbo housing bolts look horrific but actually came off quite easy, however
2x downpipe bolts under car were moulded to the car.....hacksaw

[Image: IMG_3429_zpsusyugzgb.jpg]

[Image: IMG_3491%20-%20Copy_zpsfdmv1pwf.jpg]

VF34 Turbo fitted

[Image: IMG_3488%20-%20Copy_zps0obyss0t.jpg]

dan7888
Junior Member
13
12-09-2022, 10:14 AM
#9
Intake manifold fitted back to car.....much harder than removal and Turbosmart FPR fitted.

[Image: IMG_3510%20-%20Copy_zpspbawybl6.jpg]

Teflon steel braided hose and AN-6 fittings assembled at work by my mate Jimbob-T-Lex cheers buddy!!!

[Image: IMG_3530_zps8a9p93ma.jpg]

Walbro fuel pump fitted

[Image: IMG_3512_zpsjeofroa3.jpg]
dan7888
12-09-2022, 10:14 AM #9

Intake manifold fitted back to car.....much harder than removal and Turbosmart FPR fitted.

[Image: IMG_3510%20-%20Copy_zpspbawybl6.jpg]

Teflon steel braided hose and AN-6 fittings assembled at work by my mate Jimbob-T-Lex cheers buddy!!!

[Image: IMG_3530_zps8a9p93ma.jpg]

Walbro fuel pump fitted

[Image: IMG_3512_zpsjeofroa3.jpg]

dan7888
Junior Member
13
12-09-2022, 10:17 AM
#10
Taken to Subaru4you in Newbury and remapped
335BHP @ 5762RPM
326LB-FT @ 4910RPM

[Image: IMG_3547_zpsdmj0qnhy.jpg]
dan7888
12-09-2022, 10:17 AM #10

Taken to Subaru4you in Newbury and remapped
335BHP @ 5762RPM
326LB-FT @ 4910RPM

[Image: IMG_3547_zpsdmj0qnhy.jpg]

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